3 Essential Tips for Cleaning Heat Exchanger

For any industry or refinery, keeping their heat exchangers clean is imperative. It is an important aspect of routine maintenance. However, the maintenance is often times ignored and it affects the finances. Not cleaning the heat exchangers can lead to fouling which will cost you money in form of the lost energy, lost run time, and lost asset life.  The fired heater will be fired harder for compensating the lack of heat exchanger performance and fired heater is one of the biggest consumers of energy in your plant.

Shutdown because of heat exchanger failure or fouling can cost hundreds of thousands or even millions of dollars a years. It goes without saying that instead of spending money on repairs, it is better to spend it on maintenance. There are special heat exchanger cleaning services which help with extensive cleaning and maintenance procedures. These services also offer other engineering services such as bolt tensioning and hydraulic bolt torqueing.

The cleaning process

1. Pressure washing

The cleaning services make use of pressure washers which is one of the best and safest ways of cleaning. They help in cleaning moderate to heavily fouled heat exchangers. Cleaning will reduce the maintenance cost by mitigating the need for hazardous chemical disposal service. It is quite common to clean the heat exchangers using chemicals but it should be done by experienced technicians so there is no risk of hazard. Always choose the cleaning service based on your specific requirement.

2. Cleaning and maintenance on schedule

It goes without saying that the routine maintenance should be performed on specific scheduled date by choosing the right cleaning services. The correct timing depends on the usage of the heat exchanger. Regular cleaning and maintenance help in reducing the downtime and might also prevent the deposit from forming that soon.

3. No need to dismantle

With advancement in heat exchanger cleaning services, the tube cleaning and inspection can be done without pulling the exchangers. It helps in saving cost and reducing the downtime.

Explore the web for more information and suggestions on choosing the maintenance services which can look after engineering aspects such as bolt tensioning.

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